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Novel Ultrasonic Non-Destructive Inspection
Systems and Methods

Acoustic Microscopy Basics

Acoustic Lens
acoustic lens

Multylens system
Schematic view of the multilens US transducer for resistance spot weld inspection
Schematic view of the multilens US transducer for resistance spot weld inspection

Increasing of the resolution
Increasing of the resolution

Laser welding scans
laser weld laser weld laser weld
20x20 mm subsurface acoustic image of laser spot weld

Impact Area in 12’ Pet Body Component
Impact Area in 12’ Pet Body Component

Array Transducer
Array transducer

0.05x0.05 0.3x0.3 0.5x0.5

Industrial Prototype for Spot Weld Monitoring
Non-destructive computer system
Click on image to enlarge





Nonlinear methods

Some special cases of defects, invisible by usual acoustic

Thin cracks or other discontinuity
Thin cracks or other discontinuity

Glue layers
Glue layers

Small-grain structure (grain dimension less
then wavelength)
Small-grain structure (grain dimension less then wavelength)

Inclusions of materials with similar acoustical parameters
Inclusions of materials with similar acoustical parameters

Images in Second Harmonic,
Reflection Mode Acoustic Microscope and
Receiving of double frequency
Reflection Mode Acoustic Microscope

Non-Linear Ultrasound for NDE Inspection of Thin Layers
Non-Linear Ultrasound for NDE Inspection of Thin Layers

Near-Weld Region
Near-weld region
Click on image to enlarge

Near-weld region
Click on image to enlarge

Experimental Observations
Expiremental setup

Weld joint

Weld joint
Samples: two steel 2-mm sheets, joined by resistive weld and polish to exclude surface effects





In-Process Spot Weld Monitoring

In-Process Spot Weld Monitoring
Click on image to enlarge


© TDM, Inc., 2003